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At Born and Thread, t-shirt screen printing isn't just what we do. With over 14 years experience, it's what we live and breathe daily.
When you work with us, you're getting more than just ink on fabric. You're getting our passion, precision, and pride in every step of the process.
Our promise to you is simple —
Quality you can see with reliability you can trust.
Get in touch for a free quote.
Call Us NowFrom digital artwork to the finished screen printed t-shirt — watch the process.
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Services we provide and products we highly recommend and supply.
The most common method of printing designs on to a garment, and it is the most durable option for long lasting quality merch.
This type of ink sits above the fabric instead of other print options like discharge that dye the fibers of a garment.
Another advantage is that plastisol ink will hold a brightly coloured image for many years when cared for properly.
It is a very hard wearing ink and wont fade over time, making it perfect for high quality printing onto garments.
The perfect option for small or large print runs when the artwork isn't suitable for screen printing.
The way these transfers are made is printing a liquid print down onto a plastic film, that allows for full detail and millions of colour options when printing out the design, we then expertly heat press them onto garments for you.
DTF (Direct to Film Transfers) are a great product for prototyping a design prior to print production as this method doesn't have a print minimum of 20 like screen printing.
Premium feel, consistent fit and long lasting durability, making them one of the best blank apparel options on the market.
They use high quality cotton with tight, stable weaves that print exceptionally well and hold detail far better than cheaper alternatives.
When you combine professional printing with a premium AS Colour blank, you get merch that holds its shape, colour and quality for years to come.
Born and Thread opened its doors on the 12th of December 2012 with one goal: to set the new standard in t-shirt print quality and customer service.
Since then thousands of brands, bands, and businesses have trusted us as their go to garment supplier, printer and packaging partner.
We've said it before and we'll say it again - we live and breathe t-shirts.
We won't be beaten on print quality, and our customer service is second to none.
Whether you need a small run of digital prints or a large scale screen print production run, we're here to bring your ideas to life.
From start to finish, we've got you covered - artwork design, print preparation, garment supply, screen printing, custom tags, folding & bagging and more.
With our in-house graphics team, we can tweak your existing design or create something completely new from scratch.
When you work with us, you're getting more than just ink on fabric.
You're getting our passion, precision, and pride in every step of the process.
Our promise is to you is simple: quality you can see with reliability you can trust.
Merch made simple. Here's everything you need to know.
Our minimum order for screen printing is typically 20 garments per design but we also offer a small run of 10 prints of a design via screen printing or Digital Transfers (Digital to Film Transfer printing).
This ensures that the setup cost — preparing artwork films, burning screens, mixing inks, and aligning the print — is spread across enough garments to make the per-unit cost affordable. Whether we print 10 or 200, the setup steps are the same.
Why 10 to 20 garments minimum?
Screen printing is built for small to bulk production. The time to prepare doesn't change much based on quantity, so printing more reduces your cost per item.
We offer the flexibility of a 10 t-shirt screen print order (while most other shops start from 20 or 25 minimum) that allows you to do a small print run with bulk production quality of screen printing.
For 1 colour designs: (White or Black ink only) Screen printing is a minimum 10 garments (same style garment, for example 10 × T-shirts only / no mixed styles for the small runs).
For 2–4 colour designs: Minimum print order is 20 garments, this keeps production costs down as low as possible and allows you to do a mixed run of garments as well (for example 10 × Tees + 10 × Hoodies).
For high colour designs (5–6+ colours): Minimum increases to 50 garments, as each colour requires its own screen and perfect registration. More colours = more setup = more production time.
Need less than 10?
If you need fewer than 10 garments printed, we unfortunately can't help as we aren't setup for one off / micro production orders.
Standard turnaround is 10 – 15 business days after:
What happens during that production time?
Rush orders: If you have a tight deadline, let us know when placing your order. We can sometimes produce within 3–5 business days for an additional rush fee, depending on our print schedule.
We have tested countless blanks and found AS Colour to be the gold standard — they offer consistent sizing, modern cuts, premium cotton, and hold prints beautifully after washing.
Other options:
Why brand choice matters:
Garment quality affects print vibrancy, ink absorption, and longevity. A poor blank can fade or twist after washing, even if the print is flawless.
Not at all! While t-shirts are our specialty, we print and decorate:
We also offer embroidery, woven label sewing, swing tags, folding and bagging services for a retail-ready finish.
Yes of course, we recommend it!
Options:
Seeing and feeling the fabric helps avoid surprises, especially when it comes to fit and garment weight.
We prefer printing on garments we supply because we can guarantee print quality, fabric compatibility, and size consistency.
If you want to supply your own:
Some fabrics like nylon, high-stretch, or heavily waterproofed materials aren't suitable for standard screen printing.
The garments we supply and recommend are well tested and suitable for screen printing and achieve the best possible printing results.
Your artwork mockup is your final checkpoint before we print. It's a visual proof showing:
Once approved, your order moves straight to production — changes after this point often require restarting the entire process.
If the artwork, size, and placement are identical to a past order (within the past 3 years) there will be no setup cost.
We can use the existing screens and make sure they're ready to go for production again!
If you change any of the details (size, placement, colours, or design), new screens and films will be needed.
Best: Vector files (.AI, .EPS, .PDF from Adobe Illustrator or another vector design based program)
Acceptable: High-res Photoshop (.PSD) at 300dpi, min 30cm wide
If you don't have either of these options, it's best to send through the files or artwork you do have and we can help from there. In some cases a PNG or JPEG image could be suitable, once we see what is available we can guide you from there.
If your file isn't suitable, our design team can recreate or adjust it for a fee ($80/hr). But once completed you will also have access to that artwork file to be able to use it for any other printing required (shop signage etc).
Screen printing prefers vector for sharp edges and perfect colour separation, but often uses a raster Photoshop file (PSD) for high detailed prints as long as the size and resolution is suitable for print.
Yes! Our in-house designers understand the technical side of printing as well as creative design.
We can:
If your project requires a specialised illustration style beyond our scope, we can connect you with trusted Australian artists and illustrators from our network to bring your vision to life.
Standard limit for screen printing: 6–7 spot colours per design.
Each colour requires its own screen, so more colours = more setup time and cost.
Options for more complex designs:
Your smallest garment size determines the max print area — a large back print might fit an Adult XL Tee but not a Kids size 6 Tee. But don't worry — we will help advise on the best print size for your requested garments!
We'll notify you via email and arrange for either:
Deliveries must be receivable during business hours — if you won't be home, use a work address or provide an alternative that is suitable for business hours. As missed deliveries can incur re-delivery charges.
Unfortunately with most courier companies they can't deliver to a specific time of day or contact you prior to delivery.
Get in touch to make an appointment. We have a huge range of print samples in our showroom.